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Torsion spring on a sectional garage door: identify and replace safely | Gate Master 24

Torsionsfeder mit markierter Laufrichtung LHW auf Werkbank

Daniel Schweighöfer |

Torsion spring for sectional garage door: correctly identify and safely replace

Misalignment, noise, sluggish drive – often the spring is the cause. Here you'll find clear selection guidance, a measurement checklist, and sensible set combinations to ensure your gate runs quietly, smoothly, and safely again.

What this is about

Torsion springs balance the gate leaf. If the spring specifications or settings are incorrect, everything suffers: operation, drive, and safety. This guide explains concisely how to determine the correct spring (wire diameter, ID, length, direction of rotation), which parts belong together (bearing bracket, coupling, cables, tools), and how to properly commission the system . Includes verified links to the appropriate parts.

Table of contents

Advantages & Benefits

Quiet operation

The correct spring relieves stress on the drive and audibly reduces vibrations.

Clean balance

Smooth opening/closing, less wear and tear on rollers, hinges, and ropes.

Safe operation

Correct spring + intact sensors = reliable stopping and predictable servicing.

Technical background

The four spring data

Wire diameter , inner diameter (ID) , effective length , running direction (LHW/RHW). Also: shaft size (usually 1″/25.4 mm) and cone type.

Cones & Shaft

Fixed and clamping cones on the 1" shaft transmit torque. Couplings connect shaft sections without backlash.

System influence

Incorrect spring → drive struggles, gate rocks, sensors malfunction. Correct spring → smooth operation, longer lifespan.

Selection & Measurement Aid

This is how you determine the spring
  • Measure wire diameter with calipers (e.g. 6.0 / 6.5 / 7.0 mm).
  • Note the inner diameter (ID) of the spring (e.g. 51 / 67 / 95 mm).
  • Determine the effective length (unstretched).
  • Direction of rotation: LHW = left-hand winding, RHW = right-hand winding.
Sensible combinations

Product recommendations & comparison

Brief overview – please check the product page for details and scope of delivery.

product type It's suitable if… Highlights link
Torsion spring 51×7×1054 mm LHW Spring 1″‑shaft 1″‑System, 7.0 mm wire, ID 51 mm Powder-coated, 2P pre-assembled About the product
Torsion spring 67×6×674 mm RHW Spring 1″‑shaft 1″‑System, 6.0 mm wire, ID 67 mm Corrosion protection, smooth running About the product
Torsion spring 95×6.5×1084 mm RHW Spring 1″‑shaft 1″‑System, 6.5 mm wire, ID 95 mm Pre-assembled, robust corrosion protection About the product
Fixed coupling 1″ shaft coupling Two 1″ waves connect Aluminum/steel, backlash-free power transmission About the product
Adjustable coupling 1″ shaft coupling Fine adjustment during assembly Cast iron, keyway About the product
Clamping set Ø 12.7 mm Tension iron Tensioning garage door springs Secure, precisely fitting the cone bore About the collection

Application & Assembly

Important instructions
  • Torsion springs are under high tension. Professional installation is recommended.
  • Use only suitable clamping tools – no makeshift tools.
  • After work: test end positions, force cut-off, and sensors.
Practical tip
  • Take photos of the spring, cones, nameplate & bearing bracket.
  • Note wire diameter, ID, length, LHW/RHW – then order.
  • If the structure is tilted: check/replace the wire ropes.
Security

No detailed instructions here – if you're not experienced, leave the featherwork to a professional. We can put you in touch with one if you wish.

Practice & Acknowledgements

Rhine-Main: The gate was sagging 30 mm to the left, the drive was struggling. New 51×7 spring + cable set, clutch checked – since then quieter running, smooth motor.

Thank you for your measurements and detailed photos. This allows us to match the correct spring in minutes – without any back-and-forth.

Maintenance & Care

  • Annual visual inspection: spring, cones, bearings, cables.
  • Remove dirt, avoid excessive grease in the rail.
  • Regularly test the sensors (light barrier/closing edge).

Why we are the right ones

We consider the entire system: spring + bearing bracket + coupling + cables + tools. Result: quieter, safer, longer-lasting operation – without guesswork.

FAQ

What data do I need to find the right torsion spring?

Wire diameter, inner diameter (ID), effective length and direction of travel (LHW/RHW). Photos are helpful.

How can I tell if a spring is overloaded or the wrong type?

If the gate stops, jerks, falls too quickly, or the drive struggles, then check it.

Do I need to replace both springs?

Recommended. This ensures that the barrel remains symmetrical and the service life consistent.

Can I reuse the old wire ropes?

Only replace if it's in top condition. If it's crooked or worn: replace it immediately.

Which wave do I have?

Usually 1″ (25.4 mm) for garage doors. A photo of the shaft/cones helps with matching.

DIY or professional service?

Working with feathers is tricky. If you're not experienced, leave it to the professionals – we'll advise you quickly.

Are there any suitable assembly videos?

Yes, in our magazine you will find clear videos for common tasks.

What's the quickest way to place the correct order?

Upload the measurement sheet, enter the dimensions, attach 3-4 photos – we will get back to you with a set recommendation.

Quieter operation instead of spring problems

We'll put together the perfect combination for you – spring, bearing bracket, clutch, cables & tools. Order once, and you're all set.

View torsion springs, bearing brackets , send measurements, get a short consultation

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