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Industrial sectional door operators – comparison & sets at Tormeister24

Industrieantrieb 400-140 Torantrieb 140 Nm 400 V

Daniel Schweighöfer |

Comparison of industrial sectional door drives

Voltage, torque, controls, chain/cable lengths & scope of delivery – so you can choose the right set right away.

Important differences at a glance

  • Voltage: 230 V AC (compact systems) vs. 400 V AC (large/heavy gates).
  • Torque & rated speed: e.g. 60–120 Nm, 19–45 min⁻¹ – depending on the door area.
  • Control: CS 320 (load contactor), CS 320 FU-I (with frequency converter) – smooth start-up, precise running.
  • Chain/cable lengths: Reel chain & cable set included in delivery (see table).
  • Application: spring-balanced sectional doors (e.g. 20/30/45 m²) vs. heavy industrial drives.
Note: The weight of the door leaf depends on the dimensions and design. Use the specified maximum door area as a guideline; if in doubt, check the actual door weight.

Large comparison table

Item / Set Tension Torque / Rated speed max. gate area steering Shaft / Protection class Chain & Cable Special features link
Frequency converter FU28 (100 Nm) 230 V FU28 for AWG systems FU for smooth running & control To the product
Industrial drive frequency 400-140 400 V 140 Nm / 30 rpm external frequency converter control AWG 25.4 mm For heavy industrial doors To the product
Set STAW 1-6-24 (60 Nm / 24 min⁻¹) 230 V 60 Nm / 24 min⁻¹ up to 20 m² CS 320 (load contactor) AWG 25.4 mm / IP65 Reel chain on the drive: 1,000 mm;
Separate reel chain: 8,000 mm;
Cable set: 7,000 mm
Incl. torque support, accessory bag To the product
Set STAI 1-8-45 (80 Nm / 45 min⁻¹) 230 V 80 Nm / 45 min⁻¹ up to 20 m² (87 Hz) / 30 m² (50 Hz) CS 320 FU-I AWG 25.4 mm / IP54 Cable set: 11,000 mm;
Spiral cable: 1,600 mm (unweighted) / 800-3,200 mm (coil);
Light barrier: S 10,500 mm / E 1,000 mm
External frequency converter, AWG absolute encoder To the product
Set STA 1-10-24 (100 Nm / 24 min⁻¹) 400 V 100 Nm / 24 min⁻¹ up to 30 m² CS 320 AWG 25.4 mm / IP65 Chain/cable lengths: see product Robust 400 V set for larger gates To the product
Set STA 1-11-19 (110 Nm / 19 min⁻¹) 400 V 110 Nm / 19 min⁻¹ up to 30 m² CS 320 AWG 25.4 mm / IP65 Chain/cable lengths: see product More power at low speed To the product
Set STA 1-12-19 (120 Nm / 19 min⁻¹) 400 V 120 Nm / 19 min⁻¹ up to 45 m² CS 320 AWG 25.4 mm / IP54 Chain/cable lengths: see product For large gate areas To the product
Complete set for sectional doors up to 45 m² (120 Nm / 19 min⁻¹) 400 V 120 Nm / 19 min⁻¹ up to 45 m² CS 320 AWG / IP according to set Chain/cable lengths: according to set With load protection control To the product
Drive set (description) 400 V CS 320 Set overview / specification To the product
Drive set with emergency crank 400 V CS 320 Emergency crank included Manual opening in case of power failure To the product

* Door leaf weight: please check actual weight; the sets are designed according to the maximum door area.

Product groups & details

230 V set – STAW 1-6-24 (up to 20 m²)

Complete solution for spring-balanced sectional doors up to 20 m². Scope of delivery includes: Operator with 1,000 mm reel chain, additional 8,000 mm reel chain, 7,000 mm cable set, CS 320 control unit, torque support, and accessory bag.

230 V set with FU – STAI 1-8-45 (up to 20/30 m²)

With CS 320 FU-I for smooth starting and precise running; including 11,000 mm cable set, spiral cable (1,600 mm uncoiled, 800–3,200 mm coiled), door leaf connection box, light barrier (10,500/1,000 mm).

400V sets – STA 1-10-24 / 1-11-19 / 1-12-19

For larger door areas: 100–120 Nm, 24/19 rpm, AWG 25.4 mm. Robust CS 320 control unit; IP65 (some IP54). Ideal for 30–45 m².

Frequency/special drives

FU28 (230 V) as frequency converter for control operation; industrial drive 400-140 (140 Nm, 30 rpm) for heavy gates.

Complete sets (up to 45 m²) & emergency crank

For large, spring-balanced door surfaces; with load protection control. Optionally with emergency crank for manual opening.

Practical examples

Hall, 28 m² gate area: 400 V Set STA 1-10-24 (100 Nm/24 min⁻¹) for smooth running and reserves.

Gate with many cycles: 230 V STAI 1-8-45 with CS 320 FU-I – soft ramps, less wear.

Large gate, 45 m²: STA 1-12-19 (120 Nm/19 min⁻¹) / Complete set up to 45 m².

Selection tips

  • Check the door area first: 20 m² → STAW; 20–30 m² → STAI/STA 100–110 Nm; 45 m² → STA 120 Nm/complete set.
  • Cycles / Smooth running: Frequent cycles & smooth running → CS 320 FU-I.
  • Environment: IP65 is preferable for humid/dusty areas; IP54 for dry areas.
  • Installation planning: Check chain/cable lengths from the table (reel chain, cable set, spiral cable).

FAQ

How do I make the choice based on the goal area?

As a guideline: up to 20 m² → 60–80 Nm; up to 30 m² → 100–110 Nm; up to 45 m² → 120 Nm (depending on the door design).

When do I need a frequency converter?

For high cycles, sensitive goods, quiet running requirements or when the door should move “smoothly”.

Is there an emergency operation?

Yes, sets with a winch chain or emergency crank allow manual opening in the event of a power failure.