Schweighöfer Gate Technology – Industrial Gates & Loading Technology in the Rhine-Main Area
Installation • Repair • Maintenance according to standards – Hörmann & other manufacturers | Tel. 06132 436 846 1 · info@schweighoefer-tortechnik.de · www.schweighoefer-tortechnik.de · www.schweighoefer-tortechik.com
Mainz • Wiesbaden • Frankfurt • Darmstadt • Rüsselsheim • Ingelheim • Bingen • Alzey • Rheinhessen • Rhine-Main • Hesse
Why Schweighöfer Tortechnik in the Rhine-Main area?
Because reliability is key. Schweighöfer Gate Technology installs, repairs, and maintains industrial gates and loading bays – from the opening to the final seal – with clear documentation and in compliance with current standards.
Our team works across manufacturers: Hörmann as the market leader, along with other established brands. The result: short downtimes, safe operation, better energy performance – and a door that does its job.
You tell us what needs to happen daily (pace, climate, security). We create a smooth flow: the right gate, the right loading, the right security chain. Period.
Manufacturer overview: Hörmann & other brands
Schweighöfer Door Technology works with Hörmann products and, depending on the project, also installs and services solutions from other manufacturers. This allows you to remain flexible in existing and new buildings.
Relevant brands (alphabetical)
- ASSA ABLOY Entrance Systems (Crawford/Albany) – High-speed doors, loading technology.
- Butzbach – Fiberglass doors for light and large openings.
- ConDoor – sectional door assemblies, fittings.
- EFAFLEX – high-speed doors (spiral/film-guided).
- Hörmann – industrial doors, loading technology, access control.
- Kingspan , Metecno , Tecsedo – panel/finger protection components.
- Marantec – controls/drives/sensors for industrial applications.
- Novoferm , Teckentrup – industrial/fire protection solutions.
- Summer – Sensors/closing edge safety devices.
- Pro‑Line , IDD , EPCO – spare parts/components in stock.
Note: Manufacturer dependencies depend on the project, approval, and availability of spare parts. We provide transparent and standard-compliant advice.
Industrial doors at a glance
The right door type depends on the application: cycles, wind load, opening height, safety chain, energy, hygiene. Below are the most important categories – each with practical benefits.
Industrial sectional doors (BR 60 generation)
A universal solution for logistics, production, and workshops: insulated, easy to repair, and variable fittings. The Hörmann Series 60 – with the appropriate operator/control system – achieves door speeds of up to 1 m/s and is optimized for installation and service.
- Advantages: good insulation, panel variety, visible sections, wicket doors, future-proof control (HCP bus).
- Typical locations: transshipment halls, workshop axes, fire departments, automotive, agriculture.
- Combination tip: Sectional door outside + high-speed door inside = climate lock for high cycle times.
High-speed doors (high-performance)
Where speed, climate, and safety count, high-speed doors come into their own. The Hörmann HS 5040 TurboLux S is officially the fastest vertically opening industrial high-speed door in the world, opening at over 4 m/s .
- Advantages: minimal air exchange, less waiting time, high availability.
- Applications: Food/pharmaceuticals, internal airlocks, explosion-proof zones (depending on model), external closures with wind load proof.
- Combination tip: Combine with dock shelters and a loading concept → constant temperature & secure logistics.
Roller shutters & rolling grilles
Robust all-rounders for large openings and parking use. With the SSG DD coupling, even XXL widths can be realized – ideal for shipyards, hangars, wide facades, or combined retail/parking areas.
- Strengths: durable, variable in steel/aluminum, good ventilation with rolling grilles.
- XXL option: coupled systems close very wide/high openings.
Fire protection gates & curtains
Fire sliding doors and textile curtains secure fire compartments and escape routes. Certified classes (EI values) and smoke protection (Sa/S200) are important. Planning and interfaces (BMZ, SHEV, ASR) are determined on a project-specific basis.
- Options: EI30/EI60/EI90/EI120, smoke protection Sa/S200, automatic closing, GMA control.
- Practical tip: Always consider fire protection in conjunction with operator obligations (testing, maintenance, verification).
Sliding courtyard gates
Cantilever sliding gates reduce winter problems (ice/snow) and can be delivered pre-assembled. Ideal for logistics yards, factory entrances, and freight forwarding companies.
- Advantages: low foundation requirement, stable guide rail, high security with light grid/fence connection.
Swing gates & strip curtains
Simple, effective and quick to install: flexible interior closures for visual contact, hygiene zones and traffic routes, often as a supplement to high-speed doors.
- Dimensions: Width ≈ 2× transported goods, height +500 mm; suspension on on-site steel.
Loading technology: bridges, seals & sluice gates
Loading takes time – and energy. That's why we plan "from the pallet": vehicle mix, docking position, sealing, bridge type, control logic, and safety. This keeps the chain fast, safe, and tight.
Dock levellers (incl. HTL2 ISO)
Telescopic or hinged wedge bridges compensate for heights and gaps between the ramp and the loading area. The HTL2 ISO reduces heat loss thanks to additional insulation panels and a sealing concept – a plus for frozen food hubs and food storage facilities.
- Advantages: less energy loss, better U-values on the ramp, faster, safer crossing.
- Applications: Fresh produce, frozen food, pharmaceuticals, high-throughput ramps, renovations.
Dock shelters (tarpaulins, cushions, inflatable)
Seals close the gap between the building and the truck. Tarpaulin systems are universal, cushions are designed for specific vehicle types, and inflatable ones are available for maximum airtightness or for sensitive goods.
- Selection criteria: vehicle mix, ramp height, docking angle, wind.
- Upgrade: storm drain, LED guidance system, integrated signals.
Inlet locks & DOBO concepts
Docking stations place all loading operations in front of the warehouse. DOBO (docking before opening): The truck docks with its doors closed and only opens once inside the warehouse. This ensures the cold chain and protects against burglary and weather.
- Advantages: Hall space remains usable, energy losses are reduced, safety increases.
Accessories & Safety (Wheel Lock, Signals, Buffers)
Clean docking and secure positioning are mandatory. Wheel locking systems, traffic lights, docking assistance, cameras, and buffers (rubber/PU/steel) form the safety chain – mechanically and logically linked.
Selection matrix: Application → Solution
| Requirement | Recommended solution | Strengthen | Notes |
|---|---|---|---|
| High frequency, air conditioning/negative pressure | High-speed door (e.g. HS 5040 TurboLux S) | >4 m/s opening, low air exchange | Wind load, planning safety chain |
| Universal, good insulation | Sectional door BR‑60 | up to 1 m/s, service-friendly | Adjust fitting/drive to use |
| XXL openings | Roller shutter/rolling grille SSG DD | very large widths/heights | Consider changing room/wind load |
| Low-energy loading | HTL2 ISO + sealing/front door | significantly better insulation | Detailed planning of ramp logic/control |
| Fire protection section | Fire-resistant sliding gate/curtain | EI classes, smoke protection | Interfaces BMZ/ASR/Escape route |
Practical examples from Mainz, Wiesbaden & Rhine-Main
Logistics hub Wiesbaden-East
High-speed doors act as a lock inside, and sectional doors with a viewing area outside. Loading bays feature HTL2 ISO and tarpaulin sealing – ensuring stable temperatures and cycle times.
Food Hub Mainz-Hechtsheim
Front-loading gates with DOBO logic: Trucks reverse into the bay, doors remain closed on the outside, and only open once inside. Result: Keeps the cold inside, ensuring high security.
Höchst Industrial Park / Rhine-Main
Fire-resistant sliding gates with Sa/S200 smoke protection, BMZ connection, and regular functional testing included in the maintenance plan.
Standards & guidelines (assembly, operation, maintenance)
Schweighöfer Tortechnik operates strictly according to applicable European standards and German regulations. An excerpt from the most important documents:
- EN 13241 – Product standard for industrial/commercial and garage doors (performance/safety).
- EN 12453 – Safety in use of power-operated doors/gates (requirements, test methods).
- EN 12604 – Mechanical requirements for manually operated doors/gates.
- EN 12635 – Installation, operation, use, maintenance (manufacturer/component information).
- EN 1398 – Safety of dock levellers (design, construction, testing, operation).
- EN 349 / EN ISO 13854 – Minimum distances to avoid crushing hazards.
- EN 16034 – Product standard for fire/smoke protection (in combination with EN 13241/14351-1); EN 13501-2 for classification (e.g., Sa/S200).
- ASR A1.7 – Doors and gates in workplaces (DE); DGUV Information 208‑022 – practical implementation and inspection requirements.
For operators, this means: initial testing before commissioning, recurring inspections (usually annually), documented maintenance, and risk assessment. We provide the appropriate test documentation.
Our services: Assembly, repair, maintenance, UVV/ASR testing
Assembly
We supply and install complete gate systems, including operators, controls, safety devices, and loading equipment. We coordinate appropriate steel construction and foundation work with your tradespeople.
repair
From sensors to springs, from seals to hydraulics: We analyze, replace, and adjust everything. The goal: short downtimes, safe recommissioning, and clear root cause analysis.
Maintenance & Inspection
Annual safety inspections according to EN/ASR/DGUV are included. We offer maintenance packages based on the number of cycles and usage class, ensuring fair and predictable costs.
Service packages (example)
| package | Contents | For whom |
|---|---|---|
| basic | Annual inspection, basic lubrication, safety check, report | Workshop, light logistics |
| Per | 2× service/year, spare parts quota, 24/7 hotline | Multi-shift logistics, food |
| TK/Pharma | Climate door check, DOBO inspection, seal audit, temperature report | Refrigeration, pharmaceuticals, cleanroom pre-zones |
FAQ – Frequently Asked Questions
Does Schweighöfer Tortechnik also install existing systems?
Yes. We modernize doors, operators, and sensors and integrate loading technology—provided manufacturer approvals and standards are adhered to.
Which standards apply to my gate system?
For industry/trade: EN 13241 (product), EN 12453/12604 (safety/mechanics), EN 12635 (assembly/operation), if applicable EN 16034/EN 13501‑2 (fire protection), ASR A1.7 and DGUV 208‑022 (DE).
How often does it need to be checked?
Before initial commissioning, after significant changes, and recurringly – usually annually. This is determined by standards/ASR/DGUV and manufacturer specifications.
When does a high-speed door make sense?
At high cycle rates, in climate zones, and in pressure differences, it reduces waiting time and air exchange – especially in cold/fresh environments and in hygiene facilities.
What does HTL2 ISO bring to the ramp?
Noticeably less energy loss in the resting and charging positions thanks to additional insulation/seals – useful for frozen food, pharmaceutical, and energy-optimized warehouses.
Tarpaulin vs. cushion sealing?
Tarpaulins are universal (wide vehicle mix), cushions are ideal for defined vehicle geometries, inflatable for maximum tightness.
Fire protection – Sa or S200?
Sa classifies smoke protection at ambient temperature, S200 at 200 °C ("warm smoke"). Coordinate planning with fire alarm system/escape route logic.
Service area?
Mainz‑Bingen, Wiesbaden, Frankfurt, Darmstadt, Alzey, Rheinhessen, Rhein‑Main, Hesse – and beyond by arrangement.
How can I reach you quickly?
Call 06132 436 846 1 or email info@schweighoefer-tortechnik.de . Please include pictures and dimensions for quotes.
Contact & Offer – Schweighöfer Tortechnik
Are you planning a new build, renovation, or maintenance project? We'll get your gate and loading system up and running – compliant, efficient, and clearly documented.
- Phone: 06132 436 846 1
- Email: info@schweighoefer-tortechnik.de
- Web: www.schweighoefer-tortechnik.de · www.schweighoefer-tortechik.com
On request with service contract (maintenance & annual ASR/DGUV inspection) and fault call.
